Maintenance Intensive wire EDM machine
A wire EDM machine may be one of the most maintenance intensive pieces of equipment in the machine shop environment. This should not be a concern, as this does not downplay any of the machine’s productive capability nor indicate any excessive downtime. It does, however, elevate the importance of a disciplined preventive maintenance schedule. EDM Filter Manufacturer
For example, a highly-tuned automobile racing engine will not produce at its rated horsepower, torque or performance levels without regular care and scheduled maintenance. A wire EDM machine will behave much in the same manner, and will not perform to the speeds, finishes and accuracies they are renowned for if not properly maintained.
The main difference between wire EDM and other traditional machining processes in regard to maintenance is that it must be done as a proactive and preventive measure. Adherence to strict maintenance at recommended intervals is crucial to the process performance!
Due to the electro-mechanical nature of wire EDM machines, there are several items in normal operation that routinely wear and require cleaning and/or replacement. If certain machine components are not properly cared for, machining speeds and accuracies will rapidly decay.
The most important reason to properly schedule and perform this routine wire EDM maintenance is to ensure consistent and repeatable machining results for the aforementioned machine traits of speed, accuracy and surface finish. This level of maintenance also prevents machine failure and unexpected machine downtime.
There are several wire EDM machine tool manufacturers, and there are some significant differences in the machine design of each. But the importance and type of basic items that need to be maintained on all wire EDMs are very similar. When planning and scheduling wire EDM machine maintenance, required actions can be grouped into short interval and long interval items. EDM Filter Manufacturer
